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EMATEST-PL

Systems for Automatic Ultrasonic In-line Examination of Plates

The EMATEST-PL is an innovative, solutions based fully automated and in-line nondestructive testing system which addresses multiple material condition assessments in metallic plates, coils, weld line skelp, etc., using Ultrasonic, EMAT and/or Eddy current methods on 100% of production, provides valuable information for grading, quality inspection requirements and process control data of production nearer to the process to help eliminate waste from process condition changes.

EMATEST-PL inspects flat product on the production line.   Utilizing our advanced intuitive and operator friendly software test results are  displayed in the form of a defect map in real-time mode, and simultaneously saves the results on a local or external drive for further evaluation, re-evaluation and analysis.

The EMATEST-PL is an innovative, solutions based fully automated and in-line nondestructive testing system which addresses multiple material condition assessments in metallic plates, coils, weld line skelp, etc., using Ultrasonic, EMAT and/or Eddy current methods on 100% of production, provides valuable information for grading, quality inspection requirements and process control data of production nearer to the process to help eliminate waste from process condition changes.

EMATEST-PL inspects flat product on the production line.   Utilizing our advanced intuitive and operator friendly software test results are  displayed in the form of a defect map in real-time mode, and simultaneously saves the results on a local or external drive for further evaluation, re-evaluation and analysis.

The EMATEST-PL series achieves multiple
inspection tasks:

  • Detection of internal imperfections in rolled plates such as: laminations, non-metallic inclusions, porosity, shell, sponge, etc.;
  • Detection of surface and sub-surface defects;
  • Detection of mechanical properties changes (ex: Hard Spots);
  • Precise wall thickness measurement.

Typical Specification of Plates to be Tested: 

  • Width: 100 mm – 6000 mm;
  • Length: from 3000 mm;
  • Thickness Range: 3 mm – 150 mm; 
  • Material: carbon steel;
  • Surface Temperature: up to 600 deg. C.

Main Ultrasonic Testing Parameters

  • Test Sensitivity:
    • For internal imperfections: equal to FBH 2*;
    • For surface imperfections: equal to notches 0.2 mm x 10 mm (D x W);
  • Wall thickness measurement accuracy: +/- 0.05 mm;
  • Testing Speed: up to 2 m/s.

*Depending of material to be tested and its surface condition

Ultrasonic Testing Standards: 

Density of Ultrasonic examination, test procedures, acceptance criteria, data processing and representation adhere to multiple international and local standards such as: GOST 22727, SEL 072, ISO 12094, API 5L, ASTM 435, ASTM 578, DNV-OS-F101, EN10160, JIS0901, JIS0801, ISO10893, ISO3183

Testing and acceptance criteria can be customized based on client specific needs and new standards.

Type of Applied Multichannel Ultrasonic or Eddy Current probes

  • Non-contact array probes, based on the EMAT;
  • UT phase array probes;
  • UT probes with the array of piezo-crystals;
  • Eddy Current probes.